Technics
Our Technologies
We produce products that seamlessly combine functionality and beauty by integrating a variety of techniques, including cutting, welding, polishing, painting, and decorative finishing. Below, we introduce BTK’s technological strengths, continually pushing boundaries while respecting tradition.
Design and CAD | Transforming Ideas into Reality
Design directly influences the precision and quality of finished products, making it a critical first step in manufacturing. BTK utilizes 3D CAD software to create designs that enable complex shapes and highly precise processing. We incorporate customer requests meticulously, focusing on ease of manufacturing and assembly. Through adjustments during the prototyping stage, we devise optimal manufacturing processes that ensure superior-quality products.
Cutting | High-Precision for Superior Quality
BTK uses optimal cutting technologies, including laser cutting and shearing, tailored to material properties and applications, producing highly accurate components. We handle various metals, such as stainless steel, aluminum, and iron, achieving clean and precise cuts regardless of thickness or complexity. High-precision cutting contributes significantly to superior finishes, enhanced assembly accuracy, and overall product quality.
Bending | Advanced Processing with Attention to Detail
BTK’s bending capabilities include both linear bends and intricate shapes requiring meticulous angle adjustments. Using specialized bending machines with precise pressure and angle control, we achieve beautiful, distortion-free results. Understanding the unique properties of each metal, we ensure accurate bending precisely as designed.
Curved (R) Bending | Creating Beautiful Curved Lines
R-bending (roll bending) is a technology used to form smooth curves in metal. BTK excels in R-bending pipes and plates, creating smooth, uniform curves. We carefully control the process to prevent distortion or cracking, faithfully realizing the intended curvature. Our solutions range from aesthetically-driven products to functionally-focused components.
Welding | Precision Welding Combining Strength and Beauty
BTK employs various welding techniques, including TIG, MIG, and spot welding, selected according to the application to achieve robust joints. Leveraging high technical skills, we emphasize aesthetics, ensuring beautiful finishes. Especially for design-sensitive products, we apply techniques to minimize visible weld marks, achieving smooth, visually appealing results.
Machining | High-Precision Manufacturing Techniques
Utilizing lathes and machining centers, BTK achieves micron-level precision. Our machining technology excels in manufacturing machine components and precision parts, known for exceptional reliability. By selecting optimal machining conditions based on material characteristics, we enhance durability and accuracy, even in complex shapes or finely detailed grooves.
Polishing | Finishing Techniques for Beauty and Functionality
Polishing processes not only yield mirror-like beauty but also enhance durability and functionality by producing smoother surfaces less prone to impurities. We meticulously remove burrs after welding and perform precise adjustments to create pleasant textures and higher product quality. Polishing enables versatile expressions of metal textures, adding unprecedented luxury to products.
Painting | Surface Treatments Combining Durability and Aesthetics
BTK provides painting solutions tailored to each application, such as powder coating and baking finishes. These treatments enhance durability and corrosion resistance while emphasizing design aesthetics. From highly durable outdoor coatings to translucent finishes highlighting the metal's natural texture, we offer customization to meet customer needs.
Decorative Finishing | Adding Value through Specialized Surface Treatments
To elevate product aesthetics, BTK offers various decorative techniques, including laser engraving, etching, and hairline finishing, emphasizing metal’s natural textures. We produce highly original products by engraving logos, patterns, and unique textures. Combining beauty and functionality, these treatments significantly add value to products.
Assembly | Precision Techniques for Accurate Assembly
BTK ensures precise assembly of processed metal components, enhancing product completion. Our integrated management system oversees precise screw tightening, welding joints, and attachment of various parts. Thorough inspections and adjustments post-assembly guarantee high-quality products delivered to customers.
Installation | Comprehensive Responsibility through Final Stages
BTK provides comprehensive support, extending beyond manufacturing to product installation. We carefully consider product characteristics and installation environments, applying optimal installation techniques. Particularly for large structures or architectural hardware, our installations prioritize safety, durability, and meticulous attention to detail. We perform on-site adjustments and finishing touches, offering services that enhance customer satisfaction.